Version Control for PLC Projects: Git without the Pain

Version Control for PLC Projects: Git without the Pain

Version Control for PLC Projects: Git without the Pain

Version control has long been standard in IT — but only recently practical in OT. Thanks to text-based IEC 61131-3 exports and open runtimes, PLC engineers can now apply Git workflows safely, without breaking projects or overwriting logic.

Why Version Control Matters

  • Tracks every logic change and comment revision.
  • Allows multiple engineers to collaborate asynchronously.
  • Provides rollback during commissioning or audits.

How to Apply Git in PLC Development

  1. Export projects in text or XML form (Codesys, PLCnext, TwinCAT).
  2. Use .gitignore to exclude binaries and caches.
  3. Adopt branching for features and bug fixes, with clear commit messages.

Tools and Plugins

  • PLCnext Engineer Git integration
  • Codesys Source Control add-on
  • Visual Studio Code with TwinCAT XAE Shell

Case Example

A packaging line integrator used Git for structured-text projects. Debug cycle time fell by 25%, and audit traceability satisfied ISO 9001 documentation standards automatically.

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Conclusion

Version control brings software discipline to automation. With proper exports and branching, PLC engineers gain the same traceability and confidence that IT developers enjoy — without extra complexity.

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