Safety and Standards for Mobile Material Handling
Safety remains the first requirement in autonomous intralogistics. Whether AGVs, AMRs, or driverless forklifts, compliance with evolving safety standards like ISO 3691-4 and ANSI/RIA R15.08 defines what “safe operation” truly means on the shop floor.
Core Safety Functions
- Speed and Separation Monitoring (SSM): Dynamic speed adjustment based on human proximity.
- Emergency Stop (E-Stop): Certified dual-channel circuits.
- Zone Control: Multi-layer LiDAR zones for forward and rear detection.
Risk Assessment Framework
Follow ISO 12100 to evaluate hazards across paths, crossings, and stations. Apply PL d or higher for braking and drive control circuits.
New in 2025: Collaborative Transport Zones
AMRs can now share zones with cobots, provided force and speed are limited. Hybrid “coexistence areas” are supported by new safety-rated navigation sensors.
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- Mapping and Wayfinding: Barcodes, Beacons, and SLAM
- KPIs for Intralogistics Automation That Matter
Conclusion
Safety is the license to operate for mobile robotics. Aligning with ISO 3691-4 and ensuring traceable risk assessments turn automation from a pilot into a permanent asset.

































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