How to Run a 5G Pilot in a Factory in 60 Days

Private 5G sounds complex — but a focused pilot project can prove its value in less than two months. The key is to start small, measure precisely, and plan for scale. Here’s how to do it step-by-step.

Step 1: Define the Use Case

Pick one measurable scenario — such as connecting AGVs, streaming inspection cameras, or replacing Wi-Fi in one production cell. Keep scope tight: one or two KPIs, one zone, and a clear success metric (e.g., latency < 10 ms).

Step 2: Secure Spectrum and Partners

• Apply for local or shared spectrum (e.g., 3.7–3.8 GHz or n78 band).
• Select an integrator familiar with 5G SA (Standalone) and industrial use cases.
• Engage IT/OT teams early for security and VLAN design.

Step 3: Install the Core and Radio

Deploy one small cell and a local 5G core in a rack or edge server. Use eSIMs for test devices. Ensure the plant firewall allows control and management traffic.

Step 4: Connect Devices and Measure

Instrument the pilot with latency probes, throughput tests, and jitter monitors. Validate coverage maps and robot handovers. Document KPIs daily.

Step 5: Evaluate Results and Scale

After 60 days, review performance versus wired and Wi-Fi baselines. Successful pilots typically proceed to a multi-cell expansion covering the full production hall.

Typical Results

• Latency: 5–8 ms E2E (compared to 25 ms on Wi-Fi 6E)
• Uptime: > 99.99%
• Coverage: > 97% of area with RSSI > -85 dBm

Case Example: Automotive Supplier

A Tier-1 supplier ran a 5G pilot for AGV coordination across two assembly lines. The project deployed four microcells and achieved 70% faster robot response during traffic peaks. The pilot became the blueprint for global rollout.

Related Articles

• Private 5G on the Shop Floor: When Wi-Fi Isn’t Enough
• URLLC, Slicing, and TSN Integration: What Matters for Robots
• 5G vs Wi-Fi 7 for Industrial Environments: A Decision Guide

Conclusion

Running a 5G pilot in 60 days is realistic with clear objectives and proper partners. Start small, prove reliability, and use measured data to justify scale — turning wireless hype into operational advantage.